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    Fault Codes
    VOLVO
    ECM-6890
    VOLVO

    ECM-6890 - Bypass valve, charge air cooler (CAC) (SAE J1930). Signal too high

    System

    Engine Control Module (ECM)

    Volvo models this fault code applies to

    Applies to the following models:

    3 models

    C30 (2007–2013), S40 (2004–2013), V50 (2004–2013)

    Show models by year and engine (3)
    • Volvo C30 (2007–2013)2007–2011Engine D4164T only
    • Volvo S40 (2004–2013)2005–2011Engine D4164T only
    • Volvo V50 (2004–2013)2005–2011Engine D4164T only

    What does this fault code mean?

    The ECM watches the charge air cooler bypass valve through the feedback from the position sensor on it. If the signal is too high or too low with the ignition on, the code is set. The cause may be poor contact, a signal wire shorted to voltage or ground, or a damaged bypass valve.

    Possible causes

    • Loose connection, contact resistance or oxidation in the terminals
    • Position sensor signal line shorted to voltage
    • Open circuit in the signal ground lead to the position sensor
    • Damaged bypass valve
    • Open circuit or short to ground in the power supply to the position sensor
    • Open circuit or short to ground in the signal line to the position sensor

    What you can do

    1. 1Check the plug at the ECM and at the bypass valve for loose contact, contact resistance and oxidation
    2. 2With the ignition off and the connector disconnected, use a multimeter to check that the leads to the position sensor are intact and have no contact with voltage or ground
    3. 3Read the code, clear it and road test the car to see whether it returns
    4. 4If the fault returns, have a workshop check the position sensor and replace the bypass valve if needed

    Symptoms you may notice1

    • Check engine lamp lit or behaving abnormally

    General guidance for car owners. Diagnosis on the car can point to a different cause.

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