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    Fault Codes
    VOLVO
    TCM-041D
    VOLVO

    TCM-041D - Position sensor shift fork 4. Plausible signal

    System

    Transmission Control Module (TCM)

    Volvo models this fault code applies to

    Applies to the following models:

    4 models

    C30 (2007–2013), C70 (2006–2013), S40 (2004–2013), V50 (2004–2013)

    Show models by year and engine (10)
    • Volvo C30 (2007–2013)2008Engine D4204T only · Transmission MPS6 only
    • Volvo C30 (2007–2013)2009–2010Engine B4204S3, D4204T only · Transmission MPS6 only
    • Volvo C30 (2007–2013)2011–2013Engine B4204S3 only · Transmission MPS6 only
    • Volvo C70 (2006–2013)2009–2010Engine D4204T only · Transmission MPS6 only
    • Volvo S40 (2004–2013)2008Engine D4204T only · Transmission MPS6 only
    • Volvo S40 (2004–2013)2009–2010Engine B4204S3, D4204T only · Transmission MPS6 only
    • Volvo S40 (2004–2013)2011–2012Engine B4204S3 only · Transmission MPS6 only
    • Volvo V50 (2004–2013)2008Engine D4204T only · Transmission MPS6 only
    • Volvo V50 (2004–2013)2009–2010Engine B4204S3, D4204T only · Transmission MPS6 only
    • Volvo V50 (2004–2013)2011–2012Engine B4204S3 only · Transmission MPS6 only

    What does this fault code mean?

    The position sensor for shift fork 4 shows neutral, yet the ratio between input and output speed shows that a gear is engaged. The signal therefore does not match the real state of the transmission, and the transmission control module (TCM) registers the fault.

    Possible causes

    • Damaged position sensor
    • The position sensor reports an incorrect position
    • Incorrect voltage supply to the sensor
    • Damaged transmission control module (TCM)

    What you can do

    1. 1Read out the fault codes from the transmission control module and deal first with any codes that may share the same cause
    2. 2Have a workshop with diagnostic equipment check the voltage supply to the position sensors; if it is outside the normal range, the fault is inside the control module
    3. 3With diagnostic equipment, compare the sensor for shift fork 4, which shows neutral, with the others in live data to see if it matches the gear engaged
    4. 4If a value is outside or at the limit, a workshop should replace the mechatronic unit; if readings are within limits, the fault has probably been sporadic
    5. 5If the fault is inside the control module, it must be replaced, and a new module is delivered without software and must be programmed by a workshop

    Symptoms you may notice5

    • Check engine light comes on or behaves abnormally
    • Yellow warning symbol and message in the display
    • Gear changes take too long to complete, sometimes or all the time
    • Gears shift hard or jerky, sometimes or all the time
    • Gears shift too early, too late or too often, sometimes or all the time

    General guidance for car owners. Diagnosis on the car can point to a different cause.

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